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Electromechanical Assemblies

Look for a leading supplier of high quality, turnkey, electro-mechanical assemblies offering fast accurate assembly services that reduce overall customer manufacturing costs. By applying an extensive emphasis on quality control and our utilization of computer automated assembly, design and testing practices, your source should offer superior productions. Combining this with industry proficiency and outstanding customer support they will aim for complete customer satisfaction while remaining a competitive source.
Cable and Harness Assemblies
A good supplier produces many different types of custom cable assemblies. Cables can be manufactured turnkey or with customer supplied materials, accepting orders for large, multiple and single piece productions. If you can't supply a drawing, your electromechanical assembly job shop should offer full drawing and design capabilities to help you out.
Your source should fully test each and every cable assembly they make. Full continuity, anti-continuity and flex testing must all be standard practice. Hi-Pot and other special testing can be available upon requirement. With a quality supplier, WHEN YOU GET OUR CABLES YOU KNOW THEY WORK! Let them know how they can help wire your world. The list below is an example cable assemblies commonly produced:
- Signal Cables
- Audio
- CNC
- Coax
- Computer
- Communication
- Controller
- Fiber Optic
- Machine
- Multi-Conductor
- Patch Cords
- RCA
- RF
- Ribbon
- RS-232
- Serial
- Shielded
- Video
- Ribbon
- Multi-Connector
- Round
- SCSI
- Shielded
- Twisted Pair
- Power Cables
- 12 Volt
- AC
- Battery
- DC
- Extension Cords
- Ground Straps
- Jumper
- Specialty Cables
- Coil
- Convoluted
- High Voltage
- Hospital Grade
- Military
- Motion
- Multi-Breakout
- Multi-Function
- Potted
- Plenum
- Snake
- Steel
- Test Cables
- Test Probes
Wire Wrapping
Look for a world wide supplier of semi-automatic wire wrapping services: a leader in the industry with high levels of quality control, precise programming software and custom high speed machines. Wire wrapping can include boards, backplanes, card cages, adapters and self-contained interface devices, all up to four feet in width.
The wire wrapping should conform to MIL-STD-1130B, with machines and tools being calibrated on a daily basis. Each wire wrap bit should be subjected to a series of daily qualification tests, including strip force testing and unwrap/conductor brittleness testing. These and other procedures along with full continuity testing help to ensure the best possible workmanship. Your job shop should be able to generate net lists from wire lists and check for many types of possible wiring errors such as duplicated lines, crossed strings, multi-plane shorts and third level wraps. Look for stock in many colors and gauges of Kynar, Tefzel and Milene (WL Gore) wire and supplies of pre-stripped wire for your in-house prototype use.
- Solder Clip / Washer Installation
- VCC to Ground Testing
- Point to Point Wire Routing
- X-Y Wire Routing
- Custom Wire Routing
- Complete Continuity Testing
- VCC to Ground Testing
- Bed of Nail Testing
- Multiple Gauges
- Multiple Colors
- Twisted Pairs
- Multi-Conductor Bundles
- Wire Wrap Wire Removal
- Board Marking
- Component and Connector Loading
- Wiring Soldering
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