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Machinable Ceramic Materials
Cubic Zirconia (ZrO2)

Cubic Zirconia (ZrO2)

Zirconia is best known among ceramics as being both hard and fracture-tough at room temperature. Additionally, its fine (sub-micron) grain size enables excellent surface finishes and the ability to hold a sharp edge.

Although it retains many properties including corrosion resistance at extremely high temperatures, zirconia does exhibit structural changes that may limit its use to perhaps only 500 °C. It also becomes electrically conductive as this temperature is approached.

Zirconia is commonly blended with either MgO, CaO, or Yttria as a stabilizer in order to facilitate transformation toughening. This induces a partial cubic crystal structure instead of fully tetragonal during initial firing, which remains metastable during cooling. Upon impact, the tetragonal precipitates undergo a stress induced phase transformation near an advancing crack tip. This action expands the structure as it absorbs a great deal of energy, and is the cause of the high toughness of this material. Reforming also occurs dramatically with elevated temperature and this negatively affects strength along with 3-7% dimensional expansion. The amount of tetragonal can be controlled by additions of the blends above to balance toughness against loss of strength.

Cubic Zirconia: This single crystal optically clear form of ZrO2 has a relatively low fracture toughness and strength, but very high thermal shock resistance.

Zirconia PSZ: Cream colored blends with approximately 10% MgO, called partially stabilized zirconia (PSZ), are high in toughness, and retain this property to elevated temperatures. They are somewhat lower in cost but also have larger grain structure.

Zirconia TZP: Yttria blends of approximately 3% are called tetragonal zirconia polycrystal (TZP) and have the finest grain size. These grades exhibit the highest toughness at room temperature, because they are nearly 100% tetragonal, but this degrades severely between 200 and 500°C as these irreversible crystal transformations also cause dimensional change.

PROPERTY UNITS VALUE

REMARKS

 Mechanical
 Density  gm/cc  5.92  
 Hardness  Knoop  7.2

 

 Tensile Strength  kpsi  -  
 Modulus of Elasticity  psi x 106  -  Young
 Flexural Strength  kpsi -  
 Compressive
 Strength
 kpsi  -  
 Poisson's Ratio  -  -  Varies with
 Orientation
 Fracture Toughness  MPa m1/2  -  
 Electrical
 Dielectric Strength  ac volts/mil  -  
 Dielectric Constant  (at 1 MHz)  -  parallel to the c-axis
 Volume Resistivity  ohm-cm2/cm  - -
 Thermal
 Coefficient of
 Thermal Expansion
 x10-6/oC  8  parallel to the c-axis
 Thermal Conductivity  W/moK  31.8  -
 Specific Heat  cal/goC  -  -
 Max Working Temp  oC  2500  -
 Shock Resistance  oC diff.
 Optical
 Index of
 Refraction
 (Ordinary ray,
 No,c-axis)
 (Extraordinary ray,
 Ne,c-axis)

 2.1

 -

 -

 -

 Birefringence  (No-Ne)  -  -
 Transmission Band  Wavelength of microns  -  
All properties are at room temperature unless otherwise noted.

Engineering data are representative, and are not intended as absolute nor warrantable. Manufacturer' s Data shown is blended from multiple sources and therefore illustrates the marketplace.

This technical information has been contributed by
Insaco Incorporated

Click here to find suppliers


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