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Machinable Ceramic Materials
Cubic Zirconia (ZrO2)
Cubic Zirconia (ZrO2) Zirconia is best known among ceramics as being both hard and fracture-tough
at room temperature. Additionally, its fine (sub-micron)
grain size enables excellent surface finishes and the ability
to hold a sharp edge. Although it retains many properties including corrosion resistance
at extremely high temperatures, zirconia does exhibit structural
changes that may limit its use to perhaps only 500 °C. It also
becomes electrically conductive as this temperature is approached.
Zirconia is commonly blended with either MgO, CaO, or Yttria as
a stabilizer in order to facilitate transformation toughening. This
induces a partial cubic crystal structure instead of fully tetragonal
during initial firing, which remains metastable during cooling.
Upon impact, the tetragonal precipitates undergo a stress induced
phase transformation near an advancing crack tip. This action expands
the structure as it absorbs a great deal of energy, and is the cause
of the high toughness of this material. Reforming also occurs dramatically
with elevated temperature and this negatively affects strength along
with 3-7% dimensional expansion. The amount of tetragonal can be
controlled by additions of the blends above to balance toughness
against loss of strength. Cubic Zirconia: This single crystal optically clear form of ZrO2
has a relatively low fracture toughness and strength, but very high
thermal shock resistance. Zirconia PSZ: Cream colored blends with approximately 10% MgO,
called partially stabilized zirconia (PSZ), are high in toughness,
and retain this property to elevated temperatures. They are somewhat
lower in cost but also have larger grain structure. Zirconia TZP: Yttria blends of approximately 3% are called tetragonal
zirconia polycrystal (TZP) and have the finest grain size. These
grades exhibit the highest toughness at room temperature, because
they are nearly 100% tetragonal, but this degrades severely between
200 and 500°C as these irreversible crystal transformations also
cause dimensional change.
REMARKS
2.1 - - - Engineering data are representative, and are not intended
as absolute nor warrantable. Manufacturer'
s Data shown
is blended from multiple sources and therefore illustrates
the marketplace. |
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