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Machinable Ceramic Materials - Zirconia PSZ
Zirconia PSZ Zirconia is best known among ceramics as being both hard and fracture-tough
at room temperature. Additionally, its fine (sub-micron)
grain size enables excellent surface finishes and the ability
to hold a sharp edge. Although it retains many properties including corrosion resistance
at extremely high temperatures, zirconia does exhibit structural
changes that may limit its use to perhaps only 500 °C. It also
becomes electrically conductive as this temperature is approached.
Zirconia is commonly blended with either MgO, CaO, or Yttria as
a stabilizer in order to facilitate transformation toughening. This
induces a partial cubic crystal structure instead of fully tetragonal
during initial firing, which remains metastable during cooling.
Upon impact, the tetragonal precipitates undergo a stress induced
phase transformation near an advancing crack tip. This action expands
the structure as it absorbs a great deal of energy, and is the cause
of the high toughness of this material. Reforming also occurs dramatically
with elevated temperature and this negatively affects strength along
with 3-7% dimensional expansion. The amount of tetragonal can be
controlled by additions of the blends above to balance toughness
against loss of strength. Cubic Zirconia: This single crystal optically clear form of ZrO2
has a relatively low fracture toughness and strength, but very high
thermal shock resistance. Zirconia PSZ: Cream colored blends with approximately 10% MgO,
called partially stabilized zirconia (PSZ), are high in toughness,
and retain this property to elevated temperatures. They are somewhat
lower in cost but also have larger grain structure. Zirconia TZP: Yttria blends of approximately 3% are called tetragonal
zirconia polycrystal (TZP) and have the finest grain size. These
grades exhibit the highest toughness at room temperature, because
they are nearly 100% tetragonal, but this degrades severely between
200 and 500°C as these irreversible crystal transformations also
cause dimensional change.
REMARKS
Engineering data are representative, and are not intended
as absolute nor warrantable. Manufacturer's Data shown
is blended from multiple sources and therefore illustrates
the marketplace. |
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